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Designing Custom Anechoic Chambers for Next-Gen 5G and mmWave Testing

Table of Contents

  1. Introduction to Modern RF Test Environments
  2. Understanding Custom Anechoic Chambers
  3. Core Anechoic Chamber Specifications
  4. Design Needs for mmWave Testing Chambers
  5. Integration with 5G OTA Testing Solutions
  6. Practical Design and Planning Guidelines
  7. Building Reliable Foundations for Advanced RF Testing
  8. Frequently Asked Questions

Designing Custom Anechoic Chambers for Next-Gen 5G and mmWave Testing

Introduction to Modern RF Test Environments

Wireless systems are moving quickly toward higher speeds and higher frequencies. As a result, engineers need test environments that can deliver stable and repeatable measurements. Custom chambers built around clear anechoic chamber specifications create a controlled space where radio signals behave in a predictable way. These chambers support accurate measurements for antennas, modules, and full devices that operate in advanced wireless bands.

At the same time, modern laboratories focus on Next-gen RF testing that supports both research and production. For this reason, chambers must also work with 5G OTA testing solutions and advanced mmWave testing chambers. A well-designed chamber removes reflections, blocks outside noise, and supports automation. Therefore, it becomes a central part of any professional RF test setup.

Key Takeaways

  • Custom chambers are essential tools for accurate wireless testing
  • Clear anechoic chamber specifications define performance and reliability. 
  • Specialized mmWave testing chambers address the challenges of high-frequency signals. 
  • Strong integration with 5G OTA testing solutions enables efficient automated workflows. 
  • Finally, structured planning and maintenance protect long-term measurement quality.

Understanding Custom Anechoic Chambers

A custom anechoic chamber is a shielded enclosure designed to provide electromagnetic isolation from external interference while minimizing internal reflections. Structurally like advanced RF shielded rooms, it incorporates RF absorber materials on interior surfaces to reduce reflected energy and suppress multipath propagation. By lowering chamber reflectivity within a defined quiet zone, the system approximates free-space conditions for controlled RF measurements.

This controlled electromagnetic environment enables engineers to accurately measure antenna radiation patterns, gain, beam characteristics, and overall RF performance with minimal environmental distortion.

Custom anechoic chambers are engineered for specific frequency ranges and measurement objectives. Some designs are optimized for sub-6 GHz applications, where absorber depth and chamber dimensions must support longer wavelengths. Others are tailored for mm Wave operation, where shorter wavelengths demand tighter mechanical tolerances, specialized absorber materials, and enhanced surface precision.

When the chamber design aligns with the intended frequency band, device size, and test methodology, it supports reliable next-generation RF testing and provides a robust foundation for 5G OTA testing solutions. Careful definition of anechoic chamber specifications—including frequency range, shielding effectiveness, quiet zone performance, and mechanical stability—ensures consistent long-term measurement accuracy and repeatability.

Core Anechoic Chamber Specifications

Defining the right technical parameters is essential before construction begins. These parameters affect accuracy, repeatability, and long-term usability.

First, the frequency range and absorber performance must match the target bands. Absorbers should provide low reflectivity across sub-6 GHz and mm Wave frequencies. Proper absorber performance improves quiet zone quality and reduces internal signal reflections.

Second, chamber size and layout must support the required test distance. Adequate space is needed for antennas, fixtures, and device mounts. Proper spacing helps maintain valid measurement conditions.

Third, shielding effectiveness protects the chamber from outside interference. Doors, seams, and cable entries must maintain strong shielding across the operating band.

Fourth, access ports and cable feedthroughs should be placed carefully. They must allow instrument connections without disturbing the absorber field.

Finally, mechanical stability and environmental control support consistent results. Stable structures and controlled temperature conditions improve measurement reliability.

Design Needs for mmWave Testing Chambers

mmWave testing chambers require special attention because high frequencies behave differently from lower bands. Small surface gaps or uneven absorber placement can cause noticeable reflections. Therefore, absorber geometry must be precise and uniform.

Accurate alignment is also critical. Positioning systems must hold tight tolerances so that angular measurements remain correct. In addition, thermal stability is important because temperature variation can influence DUT RF performance, phase stability, and measurement repeatability

Material selection plays another role. Structural materials and surface finishes should minimize unintended scattering and reflection within the quiet zone. When these design factors are handled correctly, the chamber can meet demanding anechoic chamber specifications and support reliable mmWave measurements.

Integration with 5G OTA Testing Solutions

A chamber does not work alone. It must operate as part of a complete 5G OTA testing solution environment that supports modern automated test setups. Integration begins with automated positioners that move the device under test and antennas in a controlled way. Automation improves repeatability and reduces manual errors.

Test instruments such as network analyzers and signal sources connect through shielded feedthroughs.RF switching and routing hardware enable configurable measurement topologies for MIMO and beamforming validation.. In addition, software coordinates equipment control and test sequencing.

These automated systems create efficient workflows for 5G NR and future wireless validation. They allow laboratories to scale from development testing to higher volume validation. A chamber designed for integration can adapt to changing test needs while maintaining performance.

Practical Design and Planning Guidelines

Successful chamber projects follow clear engineering steps. Early definition of goals helps avoid costly redesign. Teams should agree on frequency coverage, device size, and expected throughput before final design.

Prototype validation can confirm absorber performance and layout choices. Regular calibration plans protect long-term accuracy. Designers should also allow room for upgrades so that the chamber can support future technologies.

Careful planning keeps the chamber aligned with the required anechoic chamber specifications and ensures steady performance throughout its service life.

Building Reliable Foundations for Advanced RF Testing

Modern wireless development depends on an electromagnetically controlled and repeatable measurement environment. Custom chambers built for 5G NR (FR1/FR2) and future wireless validation

Provide the controlled conditions needed for the accurate evaluation of advanced devices.

When engineers focus on absorber performance, shielding quality, and system integration, the resulting environment supports Repeatable and traceable measurement results

A carefully designed chamber becomes a lasting foundation for 5G and mmWave innovation.

Frequently Asked Questions

  1. What frequency coverage is typical for a chamber used in 5G and mmWave work?

A chamber for 5G and mmWave testing usually supports sub-6 GHz bands and extends into higher mmWave ranges such as 24 GHz to 40 GHz. The exact coverage depends on project goals and device requirements. Engineers choose absorber materials and shielding methods that maintain stable performance across this span. Broader coverage allows one chamber to support multiple test programs.

  1. How do absorber materials influence measurement accuracy?

Absorber materials reduce reflections inside the chamber. High-quality absorbers create a quieter environment and approximate free-space boundary conditions more closely. This improvement leads to more accurate antenna and signal measurements. Consistent absorber performance across the frequency range is important for repeatable results.

  1. Why is chamber size important for antenna testing?

    Chamber size determines the available distance between antennas and the device under test. Adequate spacing is needed to achieve correct measurement conditions. For very large arrays or mm Wave systems, compact ranges or near-field scanning may also be used. Proper sizing supports valid far-field measurements and stable test geometry.
  2. What role does automation play in modern RF chambers?

Automation controls positioners, instruments, and test sequences. It improves repeatability and reduces human error. Automated systems also increase test efficiency and support complex measurement routines. As a result, laboratories can handle higher workloads without sacrificing accuracy.

  1. How often should a chamber be checked or calibrated?

Regular inspection and calibration protect measurement quality. Many facilities perform checks every six to twelve months, depending on usage. Calibration verifies absorber condition and shielding performance. Scheduled maintenance helps ensure that the chamber continues to meet technical requirements.

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How Orbis Systems Turned Climate Targets into a Success Story

How Orbis Systems Turned Climate Targets into a Success Story

In 2023, a clear requirement was set. Greenhouse gas emissions needed to be reduced by 50 percent by 2030, with 2019 as the reference year. It was an ambitious target aligned with evolving customer sustainability expectations. It called for more than good intentions. It required discipline, transparency and long-term thinking.

The journey toward this target began earlier. In 2021, a key customer strengthened its sustainability strategy. In 2022, suppliers were requested to begin reporting emissions through the CDP framework. By 2023, the formal 50 percent reduction target was communicated, with 2019 as the baseline.

At Orbis Systems, we did not see this as just another requirement. It felt like the right direction. Sustainability was already part of our conversations, our engineering decisions and our way of working. The message was simple. Measure properly. Act consistently. Improve continuously.

We started CDP reporting in 2022 and have expanded and improved it each year since. Today, several years ahead of schedule, we have achieved a 50 percent reduction in Scope 1 and Scope 2 emissions. What may have started alongside customer expectations has grown into something that reflects who we are as a company.

A Commitment Built on Measurement

Real progress begins with understanding where you stand.

For this reason, Orbis Systems reports its greenhouse gas emissions annually through the CDP framework. This includes Scope 1 emissions from direct operations, Scope 2 emissions from purchased electricity and heating, and Scope 3 emissions across the wider value chain.

Each year, our reporting has become more detailed and more accurate. Maintaining a consistent structure allows us to compare results year on year and see clearly where improvements are happening. Transparency is not only about sharing numbers. It is about learning from them and making better decisions.

Practical Improvements with Real Impact

Some of the most meaningful changes were not dramatic. They were practical and focused. At our Oulu facility in Finland, a lighting renovation project reduced electricity consumption by 24 percent. It may sound like a simple upgrade, but the impact was real. Lower consumption meant lower emissions and improved efficiency in daily operations.

In 2024, renewable electricity supplied by the landlord reduced electricity related emissions to zero. This was an important milestone in reducing Scope 2 emissions.

Heating, a significant factor in Nordic operations, was also addressed through an emission free district heating clause in our lease agreement. This allows Finland’s Scope 2 emissions to be brought close to zero.

These steps were not taken just to meet expectations. They were practical decisions that made sense for our business and for the environment. When responsibility and efficiency align, progress becomes natural.

Delivering the Target Ahead of Time

Orbis Systems Finland had the highest emissions, so actions were primarily focused there. At the same time, improvements have also been made at other Orbis Systems sites, and the reduction in emissions from 292 tonnes to 120 tonnes is a joint achievement of the entire company.

But behind the numbers are consistent efforts. Infrastructure upgrades. Smarter energy sourcing. Thoughtful agreements. Continuous monitoring. Small improvements that added up over time.

Instead of waiting for one large transformation, we focused on steady progress. Sustainability became part of everyday decision making rather than a separate initiative.

The Next Chapter Scope 3

While Scope 1 and Scope 2 emissions show strong progress, our attention is now turning towards Scope 3. These emissions come from purchased goods and services, manufacturing processes, transport and supplier activities across the value chain.

This next phase is more complex. It requires closer collaboration with suppliers and stronger data integration. Ideally, emission information will be linked directly to materials and components within ERP systems, giving us clearer visibility across suppliers and product codes.

We are also exploring the use of EN 16258 to strengthen transport related reporting. Standardised methods improve transparency and allow better comparisons across the supply chain.

More Than a Target

Achieving a 50 percent reduction ahead of schedule shows that sustainability and operational excellence can move forward together. More importantly, it shows that climate responsibility at Orbis Systems is not just about responding to external expectations. It is about how we choose to operate. It influences how we plan investments, how we negotiate agreements and how we improve our facilities.

Turning a climate target into a success story required clarity, consistency and commitment from across the organisation. The milestone we have reached is significant, but it is not the end of the journey. With Scope 3 now in focus and collaboration across the value chain strengthening, the work continues. At Orbis Systems, sustainability is not defined only by a deadline. It is defined by the progress we make every day.

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